In the highly competitive food processing industry, controlling raw material costs and ensuring product quality are crucial factors for the success of jam factories. Recently, an increasing number of high - end jam brands have shifted their focus to frozen blackcurrants. This article delves into how frozen blackcurrants can significantly reduce waste rates in jam factories, improve production efficiency, and enhance product consistency from the perspective of raw material management.
Frozen blackcurrants offer several key technical advantages. Firstly, they have an over 95% whole - fruit rate. This high whole - fruit rate means that a larger proportion of the raw materials can be effectively used in the jam - making process. In contrast, fresh blackcurrants may have a lower whole - fruit rate due to damage during picking and handling, which directly leads to an increase in waste.
Secondly, the use of manual fine - screening technology ensures that the frozen blackcurrants have fewer impurities. This reduces the likelihood of defective products caused by foreign objects in the production process, thereby lowering the waste rate. Additionally, the quick - freezing and freshness - locking technology helps preserve the cell structure of the blackcurrants. A well - preserved cell structure is essential for the texture and flavor of the jam, reducing the probability of sub - standard products due to poor texture or flavor.
When considering the use of blackcurrants as jam raw materials, it's essential to compare the hidden costs between fresh and frozen options. Fresh blackcurrants are highly perishable. They often incur significant transportation losses. According to industry statistics, transportation losses of fresh blackcurrants can reach up to 15%. Moreover, storing fresh blackcurrants requires strict temperature and humidity control, which increases storage costs.
In addition, fresh blackcurrants are subject to seasonal fluctuations. During the off - season, the supply may be scarce, and the quality may be unstable. This forces jam factories to adjust their production plans frequently, resulting in increased labor costs and production inefficiencies. In contrast, frozen blackcurrants can be stored for a long time and provide a stable supply throughout the year, helping jam factories maintain a consistent production rhythm.
A well - known jam brand decided to switch from fresh to frozen blackcurrants as raw materials. After the change, the waste rate in their production process dropped by 15%. This not only reduced production costs but also improved the overall quality of their products. The brand was able to achieve a more stable supply of high - quality jam, which in turn enhanced its market competitiveness.
The application of frozen blackcurrants is not limited to jam production. They are also ideal for use in the production of fruit juices and bakery fillings. In the juice industry, the high vitamin content and natural flavor of frozen blackcurrants can help produce high - quality juices. In the bakery sector, the consistent texture and flavor of frozen blackcurrants can ensure the quality of pastries and desserts, serving a wider range of food processing enterprises.
In conclusion, frozen blackcurrants offer significant advantages in terms of cost control and waste rate reduction for food processing enterprises. By choosing frozen blackcurrants, jam factories and other food processing companies can achieve more stable production, better quality control, and ultimately, greater market competitiveness. If you are interested in learning more about raw material optimization solutions for the food processing industry, click to download the industry application guide.
To help you better understand the quick - freezing process of blackcurrants, an information chart is recommended. The chart can illustrate the key steps of the quick - freezing process, such as pre - treatment, freezing temperature settings, and storage conditions. This will provide you with a more intuitive understanding of how the freshness and quality of frozen blackcurrants are maintained.
If you want to explore more about how frozen blackcurrants can optimize your food production, don't miss out on the valuable insights in the industry application guide. Click here to download and unlock more raw material optimization solutions.
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